SAP PP: Comprehensive Training for Production Planning Professionals

 


What Will You Learn?

  • Introduction to SAP PP: Understand the foundational concepts of SAP Production Planning (PP), including its role within the SAP ecosystem and its importance in manufacturing and production management.
  • Production Planning Processes: Learn about key processes in production planning, including demand management, material requirement planning (MRP), and production scheduling.
  • Configuring SAP PP: Gain hands-on experience in configuring SAP PP settings to align with organizational production strategies and requirements.
  • Master Data Management: Explore how to create and manage essential master data, including bill of materials (BOM), routing, and production versions.
  • Scheduling Techniques: Discover different scheduling methods, including forward and backward scheduling, to optimize production timelines and resource allocation.
  • Integration with Other SAP Modules: Understand how SAP PP integrates with other SAP modules such as MM (Materials Management), SD (Sales and Distribution), and QM (Quality Management) for a cohesive production process.
  • Production Order Management: Learn how to create, manage, and monitor production orders to ensure efficient production operations and timely delivery.
  • Reporting and Analytics: Utilize SAP PP reporting tools to generate insights on production performance, capacity utilization, and efficiency for informed decision-making.
  • Hands-On Projects: Engage in practical exercises and case studies that allow you to apply your knowledge of SAP PP in real-world production scenarios.
  • Preparing for SAP PP Certification: Receive guidance and resources to prepare for SAP PP certification exams, focusing on key areas tested in the certification process.
  • By the end of this course, you will have the expertise to effectively utilize SAP PP for managing production processes, optimizing resources, and driving efficiency within your organization.



About Course

Introduction to ERP
– ERP Packages
– Introduction to SAP
– SAP Logistics Cycle SD/MM/PP
– PP Flow and Procurement Types

SAP Navigation
Organizational structure of an Enterprise in the SAP R/3 System
– Company, Company code, Controlling Area, Plant, Storage Location, Purchase Organization, Purchasing group, Sales Organization, Distribution Channel, Division, Sales Office, Sales Group, Shipping Point Etc…
– Discussion on implementation approach ECC vs S/4 HANA
– Discussion on Tools used in implementations
– Discussion Documentation process in S/4 Hana implementation
– Discussion on Cutover activity

Configuration Discrete Industry

Master data Configuration of BOM, Work center and Routings

Shopfloor configurations –

  • Order types
  • Order type dep parameters
  • Confirmation parameters
  • Scheduling parameters
  • Production scheduling profile
  • Production scheduler
  • Availability check

Master Data – Discrete Industry

  • Material Master
  • Bill of Material BOM
  • Work Center
  • Routing Different types of Routing
  • Production Version

Configuration  Process Industry

Master data  Configuration of BOM, Work center and Master Recipe.

Shopfloor configurations –

  • Order types
  • Order type dep parameters
  • Confirmation parameters
  • Scheduling parameters
  • Production scheduling profile
  • Production scheduler
  • Availability check

Master Data Process Industry

  • Material Master
  • Bill of Material  BOM
  • Resources
  • Master Recipe (w/o PI sheets)
  • Production Version

Master Data  REM Industry

  • Material Master
  • REM profile  configuration
  • Product cost collector (PCC)
  • Bill of Material  BOM
  • Work center
  • Production Version

Independent Requirement Planning

  • Demand Planning
  • Creation of PIR (Planned independent requirements)

MRP Planning

  • Master Data requirements in MRP
  • Carrying MRP Procedure MRP, MPS, CBP
    1. Reorder Point Planning
    2. Forecast Based Planning
    3. Independent requirement Planning
    5. MPS Planning
  • Difference between MRP Vs MPS
  • Master Production Scheduling planning run (MPS RUN)
  • MRP Run In Background job

Conversions and Processing Orders execution

  • Processing Planned orders
  • Planned orders conversion to Production Orders, Purchase Requisitions, Process Orders
  • Production order Goods issue process  (With and without Backflushing)
  • Production Orders Confirmations (with and without Auto Goods receipt)
  • Production Orders Settlement
  • Technically Complete Production Orders  TECO
  • Collective conversion of Planned Orders into Production Orders
  • Collective conversion of Planned Orders into Purchase Requisitions
  • Collective Release of Production Orders
  • Collective Confirmation of Production Order

Goods Movement in PP

  • Goods Receipt wref to Production Order
  • Goods Receipt w/o Production Order
  • Goods Issue wref to Production Order
  • Automatic Creation of GR and Release of the Production Order
  • Creation of GI wref to Reservation

Batch Management

  • Characteristics, Class and Sort Sequence
  • SLED In Batch in PP
  • Condition Tables
  • Access Sequence
  • Strategy Types
  • PP Batch Search Procedure
  • Maintain Batch Search Procedure for the Order Type
  • Production orders creation using Batch Automatic Batch Display at Production order creation and Production order Release
  • Batch Determination  Configuration and master data
  • Batch Derivation process Configuration and master data LIFO, FIFO, FEFO

Strategy Group

  • Define Strategy
  • Define Strategy Group, 10, 11, 40, 20, 50
  • Assign MRP Group to Strategy Group
  • Process Flow for each Strategy Group
  • Detailed Process Flow for each Strategy Group

Discrete /Process Manufacturing Process

  • Make To Order Cycle – MTO Process, 20, 50
  • Make To Stock Cycle – MTS Process, 10, 11, 40
  • Costing of the Materials
  • Planned cost vs actual cost in Prod/Process orders
  • Subcontracting process Operation subcontracting
  • Subcontracting process  Header subcontracting with special procurement key

Availability in MRP in PP

  • Define Requirement Classes and Requirement Types
  • Define Checking Rule and Availability Check

Repetitive Manufacturing Process

  • Master Data Maintenance
  • Production versions
  • REM Profile
  • Backflusing
  • REM Back flushing

INTEGRATION OF PP WITH OTHER MODULES

  • MM
  • SD
  • QM
  • FI
  • CO

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